Gasifier

1x

Qualterra Inc (was AG Energy Solutions)
United States

At Qualterra, we deliver agricultural solutions that integrate environmental and economic impacts. We’re dedicated to revolutionizing the way we nourish the planet while preserving its delicate balance. Through innovative approaches in plant propagation, molecular diagnostics, biomass processing, and biochar production, we improve humankinds’ agricultural resilience while optimizing productivity. Our flagship technology, biochar, stands as a cornerstone in our mission to cultivate thriving ecosystems. By integrating biochar within our plant propagation technologies and our customers’ agricultural production systems, we not only enhance soil health but also foster resilient ecosystems capable of withstanding environmental challenges.

Technical Specifications

Technology Type

gasification

Process Type

Continuous

Biomass Throughput

Biochar Throughput

Heat Output

Steam Output

Electrical Output

Expected Lifetime

Operators Needed

1

Lead Time

Remote Monitoring

Available

Carbon Credits

Feedstocks & Co-Products

Acceptable Feedstocks

Production Co-Products

Biochar
Heat
Syngas

Additional Information

Delivery Regions

Global

Reliability & Downtime

Manufacturer-reported performance includes 40,000 operating hours across three units, relocation of systems between sites in seven days, and a 1.5-month lifecycle carbon payback. The reported biochar science program spans 16-17 cropping systems, more than 30 locations, and six U.S. states. Three Degrees was identified as the carbon-credit partner.

Maintenance & Servicing

Approximate equipment price: $450,000 for the 1x unit. Additional reported site economics include approximately $100,000 for storage and approximately $1.395 million total site cost. Reported operating economics: about $140 per tote, about $400 per cubic yard, and about $500,000 annual cost of goods. A first-year warranty was referenced, but exact terms were not specified. Trade-in program: a customer may resell a 1x unit to Qualterra for 70% credit toward a 4x or 12x system.

Pressure Consistency

Software Integration

Remote monitoring and control are included. Electric startup is used rather than propane. The preferred operating mode is 24/7; a practical pattern is 16-hour shifts with an 8-10 hour hot-start window. Eight-hour-only shifts are less ideal because reactor cooling increases cleanout and startup requirements.

Contact Information

Resources

Sales Brochure:
Emissions Test Report:

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